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Crude Oil: Infrastructure Up to the Refinery Matters as Much as Where It Is Produced

Updated: 2026-09-05 Scope: Crude oil, from extraction and reserves through associated-gas and produced-water management, storage, pipeline and maritime transport, benchmark grades, and delivery to refineries. The product mix after refining—gasoline, diesel, jet fuel, asphalt, petrochemical feedstocks, and other products—is covered in the separate “Refined Petroleum Products” report.

Evidence coverage in this edition

This edition integrates the existing physical network, BACI 2024 trade concentration, and primary-source collection for crude oil conducted on 2026-09-05 and consolidated in internal audit files. Evidence coverage by stage is as follows. Verified (supported by primary sources) and lead (unverified; requires further research) are not mixed in the conclusions.

StagePrimary-source statusHow it is used
Upstream (extraction, production, reserves)Complete: three sources on U.S. production (EIA), Saudi reserves (Aramco annual report), and Petrobras FPSO capacity (Form 20-F)Usable as evidence for production scale, reserves, and specific facility capacity, but not as a comprehensive comparison across countries and companies
Midstream processing (transport and storage)Complete: U.S. Strategic Petroleum Reserve (DOE: storage and drawdown capacity and details for four sites); Petrobras/Transpetro pipeline, fleet, and terminal networkUsable for concrete specifications of storage and transport infrastructure
Delivery to refiningComplete: throughput and distillation capacity at Petrobras’s 10 refineries; EIA refinery input/output dataSupports the crude-to-refining link with specific figures
Benchmarking and quality standardsComplete: ASTM D287 (API-gravity measurement); API MPMS (density and water measurement standards)Establishes institutional basis for quality measurement in trade; transaction specifications for individual grades were not obtained
Direct links to asphalt and power generationUnfilled: no evidence for direct links that bypass refiningNot used in conclusions; the reasons for removal are stated in “Physical-network corrections”
Associated gas, produced water, and other by-products such as EORPartial: EPA and IEA materials at regulatory and estimate levelCompliance and treatment volumes at individual fields are unverified
Country-specific import/export permits, reserve obligations, and company oil-sales contractsNot obtainedNot used in conclusions

Partial means that some sources exist, not that a stage has been covered comprehensively. Materials from three companies or data sources (Aramco, Petrobras, and U.S. producer aggregates) cannot represent the global crude-oil industry.

Physical-network corrections

The primary-source audit led to corrections to the downstream edges from the crude-oil node. Before the review, crude oil had direct edges to several downstream nodes, including asphalt products and power generation. These were removed, leaving only crude oil → petroleum refining.

・Removed crude oil → asphalt products. EIA refinery input/output data show an average yield of 0.84 gallons of asphalt and road oil per 42-gallon barrel of crude input. This is a product yield after refining, not a route in which crude oil itself directly becomes asphalt. A refining process must lie between crude and asphalt products.
・Removed crude oil → power generation. EIA explains that heating oil and fuel oil—products made after refining—are used for power generation. No primary source was found in this review for equipment or contracts that supply crude oil directly to power producers.
・Retained edge: crude oil → petroleum refining only. EIA says refineries convert crude into petroleum products and chemical feedstocks; Petrobras reported refining 1.670 million barrels per day of oil and other feedstocks in 2025. This is the only downstream connection directly supported by primary sources.
・A possible connection to petrochemical feedstocks was also left as a lead rather than added to the graph, because this review did not identify specific links among a company, facility, and product classification.

Conclusion

The structure of the crude-oil industry cannot be explained only by “where it is drilled.” Even with the same reserves or production volume, crude cannot become a marketable product without facilities to manage associated gas and water, storage capacity, pipeline and maritime networks, and receiving refinery capacity.

According to the U.S. Energy Information Administration (EIA), the United States produced an average of 13.6 million barrels per day in 2025, making it the world’s largest oil producer. This is an actual production figure; it does not establish the availability of associated infrastructure or connection to refining. EIA

The central structural fact is that a refining stage always lies between crude oil and refined products, and the properties of crude—such as API gravity and sulfur content—must match refinery specifications before it can be converted into higher-value products.

In 2025, Petrobras reported that its 10 Brazilian refineries processed 1.670 million barrels per day of oil and other feedstocks against combined net crude-distillation capacity of 1.813 million barrels per day. Domestic crude accounted for 92% of feedstock and imported crude 8%. This is one example of how refinery acceptance capacity suited to crude properties, not just the origin of the crude, shapes supply. Petrobras FY2025 Form 20-F

The overall flow

Oil field (extraction · reserves)
  ├─ Associated gas ── Flaring / recovery (regulation · IEA estimates) → Natural-gas system (outside this report)
  └─ Produced water / EOR ── Separation · injection-well treatment (EPA Class II UIC)

Crude oil (properties vary: API gravity · sulfur content, etc.)
  ├─ Storage ── Onshore tanks · strategic reserves (salt caverns · national reserves)
  ├─ Transport ── Pipelines · tanker fleets · marine terminals
  └─ Delivery to refinery (must match distillation capacity)
        └─ Petroleum refining (gasoline · diesel · jet fuel · asphalt · petrochemical feedstocks, etc.)
             See the separate “Refined Petroleum Products” report for details

Industry structure by stage

StageOutputMain customers and usesBasis of competitionTypical risks
Extraction and productionCrude oil with grade-specific properties and API gravityRefineries; storage and transport operatorsReserves, production facilities, permits, cost of associated-gas and water treatmentResource-country policy, associated-gas regulation, field decline
Associated-gas and produced-water treatmentRecovered gas; treated water for injectionRegional gas network; underground injectionCompliance with flaring rules; injection-well permitsTighter environmental rules, injection-well capacity, methane leakage
StorageStored crude (commercial and strategic reserves)Refineries; emergency-release destinationsStorage volume, geology (e.g. salt caverns), drawdown infrastructureReleases due to geopolitical risk; cavern capacity limits
Transport (pipeline and maritime)Movement from production sites to refining sitesRefineries; export terminalsPipeline network, fleet size, number of terminalsTransport-infrastructure outage; geopolitical route risks
Delivery to refiningCrude batch acceptable to a refineryRefining companiesMatch between crude properties and refinery specifications; contract and logistics coordinationLower processing efficiency from a mismatch; changes to feedstock blend
Quality and standardsMeasurements such as API gravity, water, and sedimentTrading counterparties; regulatorsCompliance with ASTM/API standardsTrade disputes over measurement or specification differences

1. Upstream: extraction, reserves, and production facilities

Upstream crude production varies substantially in scale and reserve characteristics across countries and companies. EIA reports that the United States produced an average of 13.6 million barrels per day in 2025, including lease condensate. This was about 40% more, on average, than the second- and third-largest producers, Russia and Saudi Arabia, making the United States the world’s largest producer. This is actual production, not a measure of operating capacity or the availability of associated infrastructure. EIA

For reserves, Saudi Aramco disclosed that, as of December 31, 2025, the Kingdom’s reserves in fields operated by Aramco included 261.7 billion barrels of crude oil and condensate and 342.0 billion barrels of total hydrocarbons equivalent. Reserves differ from production capacity and actual output; confusing these measures can lead to a mistaken view of a resource country’s ability to supply. Saudi Aramco Annual Report 2025

At the facility level, Petrobras’s FPSO (floating production, storage, and offloading vessel) Almirante Tamandaré operates in the Búzios field in Brazil’s Santos Basin. A SEC filing says its nominal crude capacity is 225,000 barrels per day; it was authorized to operate at 270,000 barrels per day in September 2025 and recorded 250,000 barrels per day with a peak flow of 270,000 barrels per day in October. The planned Búzios 8 FPSO is scheduled to start operations in 2026, with nominal capacity of 180,000 barrels per day of crude and 254.3 million cubic feet per day of gas. SEC EDGAR: Petrobras FY2025 Form 20-F

Associated gas and produced water are upstream by-products, not simply waste streams. The IEA points to gas left unused through leaks, flaring, and venting, and estimates that eliminating non-emergency flaring could make an additional 100 billion cubic meters of gas available globally each year. This is an international aggregate estimate, not a measure of flaring or compliance at an individual field. IEA Global Methane Tracker 2026

In May 2026, U.S. EPA guidance said routine flaring of associated gas from new oil wells could continue in limited circumstances after the May 7, 2026 phase-out date. EPA

For produced water—a fluid that may include formation water, injection water, and chemicals added during separation and treatment—EPA explains under oil and gas effluent guidelines and Class II Underground Injection Control (UIC) rules how it is typically injected thousands of feet underground into rock formations isolated from drinking-water sources. EPA: Effluent guidelines / EPA: Class II UIC wells

2. Midstream: storage, pipelines, and maritime transport

Crude moves from producing areas to refineries through storage and transport infrastructure. The key point is that storage and transport capacity are independent variables affecting supply reliability.

The U.S. Department of Energy (DOE) operates the Strategic Petroleum Reserve (SPR), which stores federally owned emergency crude in underground salt caverns at four sites in Texas and Louisiana. Authorized storage capacity is 714 million barrels. Contracted drawdown capacity at marine terminals totals 2.22 million barrels per day; a single DOE-owned marine terminal can draw down 400,000 barrels per day. SPR crude is released through competitive sales when the President determines that a release is required under the Energy Policy and Conservation Act (EPCA). DOE: SPR

The four sites—Bryan Mound, Big Hill, West Hackberry, and Bayou Choctaw—are organized around three pipeline drawdown systems: Seaway, Texoma, and Capline. Each system connects to at least one major refining center, interstate crude pipeline, and marine terminal. Individual salt caverns hold 6–37 million barrels, typically about 10 million. DOE: SPR storage sites

As a commercial example, Petrobras/Transpetro reported that in 2025 it owned or operated 7,768 km of pipelines (6,928 km owned and 840 km third-party), a fleet of 115 vessels (26 owned and 89 chartered), and 60 terminals. It supplies Brazil and world markets through this logistics network. SEC EDGAR: Petrobras FY2025 Form 20-F

3. Benchmark crude and quality standards

Crude is not homogeneous: API gravity, sulfur content, and other properties affect transaction prices and refinery design. ASTM International’s D287 standard defines a test method for determining API gravity from specific gravity at 60°F (15.56°C) using a glass hydrometer, for crude and petroleum products handled as liquids with Reid vapor pressure of 26 psi (180 kPa) or less. This describes the scope of the standard, not the acceptance specification for any individual transaction. ASTM D287

The American Petroleum Institute (API) says its standards, developed through an ANSI-accredited process and widely adopted by industry and regulators, include MPMS Chapter 9.1 on density, relative density, and API gravity of crude and liquid petroleum products, and Chapter 10.3 on centrifuge tests for water and sediment in crude and fuel oils. API standards plan

These standards provide an institutional basis for objective measurement of crude properties. This review did not obtain transaction specifications that would verify the specific properties underlying price differences among benchmarks such as WTI and Brent, which also reflect origin and logistics.

4. Delivery to refining

Crude realizes value as fuel and chemical feedstock only after a refinery can receive and process it. Petrobras reported processing 1.670 million barrels per day of oil and other feedstocks at its 10 Brazilian refineries in 2025 and producing 1.732 million barrels per day of petroleum products. Its feedstock was 92% Brazilian crude and 8% imported crude; combined net crude-distillation capacity—the nominal capacity available to operate—was 1.813 million barrels per day. SEC EDGAR: Petrobras FY2025 Form 20-F

Across U.S. refineries, EIA reports that an average of 0.84 gallons of asphalt and road oil was produced per 42-gallon barrel of crude input in 2023. This is a post-refining product yield, not evidence that crude is directly used as asphalt or power-generation fuel. EIA also says power generation uses refined heating oil or fuel oil; this review found no primary source for equipment or contracts that directly supply crude to power producers. EIA: Refinery inputs and outputs / EIA: Use of oil

Product mixes after refining, the branches into chemical feedstocks and fuels, and links to petrochemicals are covered in the separate “Refined Petroleum Products” report.

5. How to evaluate companies

Companies should not be collected as a flat list of “famous oil-producing countries’ companies.” Research should identify their roles and the facts that primary sources can establish.

RoleFacts to verifyRepresentative primary sources
Upstream producer (state-owned or private)Production, reserves, field and facility capacity, permitsAnnual reports, SEC/local exchange filings, government statistics
Integrated transport and storage operatorPipeline distance, fleet size, number of terminals, storage volumeAnnual reports; official government reserve-system materials
National-reserve system operatorStorage capacity, drawdown infrastructure, release conditionsGovernment agency pages and legal materials
Refinery receiving crudeDistillation capacity, throughput, feedstock mix (domestic/imported)Annual reports and SEC/local exchange filings
Standards and regulatory bodiesMeasurement methods, regulatory thresholds, implementationASTM/API standards; EPA/government guidance

Primary-source materials verified with URLs in this review include U.S. EIA (production aggregates), Saudi Aramco (reserves), Petrobras (production facilities, transport, storage, and refining), DOE (SPR), ASTM International and API (standards), and U.S. EPA and IEA (by-products and environmental regulation). See the internal audit file webapp/scripts/output/industry-structure-source-library-v2/audits/2026-09-05/2709-crude-petroleum.md for details and unverified leads. It is an internal memo containing classification-code references and should not be presented directly to readers.

6. Bottlenecks and business opportunities

1.Resolve mismatches between crude properties and refinery equipment. In regions with limited facilities for heavy, high-sulfur crude, opportunities include pretreatment, blend adjustment, and selecting suitable destinations based on crude properties.
2.Recover and use associated gas. The IEA identifies significant additional global gas supply from eliminating non-emergency flaring. Recovery equipment, pipeline connections for associated gas, and regulatory-compliance support may be implemented sooner than developing new oil fields.
3.Treat produced water and manage injection-well permits. Tighter environmental rules, including EPA NSPS and emission guidelines, increase demand for injection-capacity management, treatment technology, and monitoring.
4.Ensure alternatives in storage and transport infrastructure. As the U.S. SPR example shows, reliability depends on combining storage capacity with drawdown pipelines. Investments that reduce dependence on a single pipeline system or terminal may create opportunities.
5.Measure and trace crude quality. ASTM/API measurement and quality assessment underpin transactions. More transparent operational specifications and blending ratios for individual crude grades could support supply-chain visibility services.

Data caveats

・“Crude oil” in the trade classification does not show differences in API gravity, sulfur content, or other properties. Benchmark prices such as WTI and Brent reflect properties, origin, and logistics, but transaction-specification data confirming the details were not obtained in this review.
・Repository trade concentration is from CEPII BACI 2024. Global exports in 2024 were about US$1.3242 trillion; export-country HHI was 666. Leading exporters were Saudi Arabia 14.1%, Russia 9.4%, United States 9.3%, United Arab Emirates 8.6%, and Canada 8.2%. These are measures of trade geography, not rankings of production capacity, reserves, or company share.
・The company examples reviewed (Petrobras, Saudi Aramco, and U.S. producer aggregates) are not a representative sample of the global crude industry; they are biased toward companies and countries with accessible disclosures. Cross-country databases comparable to SEC EDGAR were not used for state-owned companies in the Middle East, Russia, or Central Asia, so further primary-source research is needed.
・Evidence on associated-gas and produced-water treatment is limited to EPA/IEA regulatory and estimate-level sources; compliance and treatment volume at individual fields remain unverified.
・Product mixes after crude is delivered to refining (gasoline, diesel, jet fuel, petrochemical feedstocks, asphalt, etc.) are outside this report. See webapp/docs/industry-structure-detailed-reports/2710-refined-petroleum.md, “Refined Petroleum Products.” The two reports together cover the flow from crude through refining to downstream products.
・Country-specific import/export permits and reserve obligations were checked only for the U.S. SPR; other countries’ systems were not collected. Individual crude-sales contracts (seller to buyer) were also not obtained and are not inferred.

Sources

・Related report: webapp/docs/industry-structure-detailed-reports/2710-refined-petroleum.md (refined petroleum products)